Metal Casting Services in India
High-performance metal casting solutions for industrial applications, delivering precision-engineered components with strength, durability, and dimensional accuracy.
Precision Metal Casting Solutions for Industrial Applications
Titan Core Engineering offers advanced metal casting services in India, delivering high-quality, precision-engineered components for a wide range of industrial applications. Our casting capabilities include sand casting, investment casting, and centrifugal casting, allowing us to manufacture components with complex geometries, high strength, and consistent dimensional accuracy.
With an integrated casting approach, we manage the complete process from design and pattern development to casting, machining, inspection, and final delivery. This ensures better quality control, faster turnaround, and cost-effective production for both prototype and large-scale manufacturing.
We produce cast components ranging from 0.3 kg to 800 kg, with sizes up to 1000 mm, maintaining tight tolerances up to ±0.1 mm for precision applications. Our processes support both ferrous and non-ferrous materials, including cast iron, ductile iron, steel, aluminum, brass, bronze, and magnesium alloys .
Serving industries such as automotive, oil & gas, power, heavy engineering, and industrial equipment, we deliver casting solutions designed for durability, performance, and long-term reliability — for clients across India and global markets.
Comprehensive Metal Casting Capabilities
Our casting division is equipped to deliver a wide range of metal casting solutions, including lightweight and high-performance applications using materials such as aluminum and magnesium alloys . By combining multiple casting processes with engineering expertise, we ensure optimal material selection, dimensional accuracy, and performance for every application.
We provide complete casting solutions — from prototype development to high-volume production — ensuring consistency, repeatability, and quality across all batches.
Core Casting Processes:-
Sand Casting
Sand casting is ideal for producing medium to large components with complex geometries and robust structural requirements. This process offers flexibility in design and cost-effectiveness for both prototype and bulk production.
We manufacture sand cast components with strong mechanical properties, suitable for heavy engineering, oil & gas, and industrial applications.
Investment Casting (Precision Casting)
Investment casting is used for high-precision components requiring excellent surface finish and tight tolerances. This process allows production of intricate shapes, thin sections, and near-net-shape components, reducing the need for extensive machining.
It is widely used for aerospace, valve, pump, and precision engineering components.
Centrifugal Casting
Centrifugal casting is ideal for cylindrical components requiring high density, strength, and uniform structure. This process ensures defect-free internal surfaces and improved mechanical properties.
Common applications include pipes, bushings, sleeves, and heavy-duty rotating components.
Integrated Casting & Machining
In addition to casting, we offer in-house machining capabilities to achieve final dimensional accuracy, surface finish, and ready-to-use components. This integrated approach reduces lead time and ensures better quality control.
Custom Casting as per Drawings
We manufacture cast components based on client drawings, CAD models, or samples, ensuring exact replication of design specifications and application requirements.
Casting Capacity & Technical Specifications
Our casting infrastructure is designed to handle a wide range of component sizes, weights, and complexity levels with consistent quality and precision. By combining multiple casting processes with controlled production parameters, we ensure reliable performance, structural integrity, and dimensional accuracy across all cast components.
We support both prototype development and high-volume production, delivering flexibility, scalability, and efficiency for diverse industrial requirements.
Capacity Details
Sand Casting Capacity
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Component Weight: 1 kg to 200 kg
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Maximum Size: Up to 1000 mm
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Suitable for medium to large components with complex geometries
Investment Casting Capacity
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Component Weight: 0.3 kg to 100 kg
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Dimensional Accuracy: Up to ±0.1 mm
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Minimum Wall Thickness: 3 mm
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Ideal for precision components with intricate designs
Centrifugal Casting Capacity
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Component Weight: 1 kg to 800 kg
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Outer Diameter (OD): Up to 550 mm
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Suitable for cylindrical and high-strength components
Production Capability
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Prototype to large-scale production
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Consistent repeatability across batches
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Optimized for both small and bulk orders
Additional Technical Strengths
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Capability to produce complex shapes and internal geometries
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Controlled solidification for improved mechanical properties
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High consistency in dimensional accuracy and surface quality
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Integrated machining support for finished components
Materials We Cast for Industrial Applications
At Titan Core Engineering, we offer multi-material casting capabilities to meet diverse industrial requirements. Our expertise covers both ferrous and non-ferrous metals, allowing us to manufacture components with the required strength, durability, corrosion resistance, and performance characteristics.
Each material is selected based on application requirements, operating conditions, and mechanical properties to ensure optimal performance and long service life.
Material Capabilities
Cast Iron (CI)
Widely used for its excellent machinability, wear resistance, and vibration damping properties, cast iron is suitable for machine bases, housings, and industrial components.
Ductile Iron (SG Iron)
Ductile iron offers improved strength, toughness, and impact resistance compared to standard cast iron, making it ideal for heavy-duty and load-bearing applications.
Carbon Steel
Carbon steel castings provide high strength and durability, suitable for structural components and engineering applications requiring reliability under stress.
Alloy Steel
Alloy steels are used where enhanced mechanical properties such as wear resistance, heat resistance, and strength are required for demanding industrial environments.
Stainless Steel
Stainless steel castings are ideal for applications requiring corrosion resistance, hygiene, and long-term durability, especially in chemical, food, and pharmaceutical industries.
Aluminum Alloys
Lightweight and corrosion-resistant, aluminum castings are widely used in automotive, aerospace, and engineering applications where weight reduction is critical.
Brass & Bronze
These copper-based alloys offer good corrosion resistance, electrical conductivity, and machinability, making them suitable for valves, fittings, and industrial components.
Magnesium Casting
We offer magnesium casting solutions for applications requiring lightweight, high strength-to-weight ratio, and excellent machinability. Magnesium components are ideal for industries where weight reduction, thermal performance, and structural efficiency are critical.
Our magnesium casting capability supports precision components with good dimensional stability, making it suitable for automotive, aerospace, and advanced engineering applications.
Special & High-Performance Alloys
We also support casting of specialized alloys based on client requirements, including materials designed for high temperature, wear resistance, or corrosive environments.
Industries We Serve with Metal Casting Solutions
Our metal casting solutions support a wide range of industries that require high-strength, precision-engineered, and performance-driven components. With expertise in both ferrous and non-ferrous casting — including lightweight materials such as aluminum and magnesium — we deliver components tailored to the functional, mechanical, and environmental requirements of each industry.
From heavy-duty industrial applications to lightweight, high-performance engineering sectors, our casting capabilities ensure reliability, consistency, and long-term performance.
Industry Applications:-
Automotive & EV Industry
We manufacture cast components used in engine parts, transmission systems, structural components, and lightweight assemblies. Our aluminum and magnesium casting capabilities support weight reduction and improved performance for modern automotive and electric vehicle applications.
Aerospace & Aviation
High-precision and lightweight cast components are essential for aerospace applications. Our investment and magnesium casting solutions support components requiring high strength-to-weight ratio, dimensional accuracy, and reliability under extreme conditions.
Oil & Gas
We produce robust casting components such as valve bodies, pump housings, and heavy-duty parts designed to withstand high pressure, temperature, and harsh operating environments.
Power & Energy
Our casting solutions are used in turbines, energy systems, and industrial equipment where durability, structural strength, and long-term performance are critical.
Industrial Machinery & Equipment
We supply cast components such as housings, bases, brackets, and structural parts for machinery and heavy equipment, ensuring reliability and precision in operation.
Chemical & Process Industries
We provide corrosion-resistant cast components suitable for chemical processing, handling aggressive materials and demanding operating conditions.
Why Choose Our Metal Casting Services
At Titan Core Engineering, our metal casting services are built on precision engineering, process control, and consistent quality. We focus on delivering cast components that meet strict industrial requirements while ensuring strength, durability, and performance across all applications.
By combining multiple casting processes with advanced engineering support, we provide reliable solutions for both standard and complex casting requirements.
Key Strengths:-
Multi-Process Casting Capability
We offer sand casting, investment casting, and centrifugal casting, allowing us to select the most suitable process based on component design, material, and performance requirements.
Wide Material Expertise (Including Magnesium)
Our casting capabilities cover both ferrous and non-ferrous materials, including lightweight metals such as aluminum and magnesium, enabling high-performance and weight-optimized components.
Precision & Dimensional Accuracy
With tight tolerances up to ±0.1 mm in precision casting, we ensure accurate and consistent components suitable for critical applications.
Flexible Production Capability
We support both prototype development and large-scale production, ensuring scalability and repeatability across all manufacturing volumes.
Integrated Casting & Machining
Our in-house machining capabilities allow us to deliver finished components with precise dimensions and ready-to-use quality, reducing lead time and improving efficiency.
Strong Quality Control & Traceability
Every casting undergoes strict inspection and quality checks to ensure mechanical performance, dimensional accuracy, and compliance with specifications
Reliable Supply for Global Clients
With structured production and logistics support, we ensure timely delivery and consistent quality for clients across India and international markets.
Our Metal Casting Process
01
Requirement Analysis & Design
We begin by understanding your technical requirements, drawings, or samples. Our engineering team evaluates the design, material selection, and casting method to ensure optimal performance and manufacturability.
02
Pattern Development & Tooling
Patterns and molds are developed based on the component design. This stage ensures dimensional accuracy and proper mold preparation for defect-free casting.
03
Melting & Pouring
Selected metal is melted under controlled conditions and poured into prepared molds. Proper temperature control and pouring techniques ensure structural integrity and consistency.
04
Solidification & Cooling
The molten metal is allowed to solidify under controlled cooling conditions, which directly impacts the mechanical properties and internal structure of the casting.
05
Casting Removal & Cleaning
Once solidified, the casting is removed from the mold, cleaned, and prepared for further processing. Excess material and surface impurities are removed to achieve the desired shape.
06
Machining & Finishing
We perform machining operations such as turning, milling, drilling, and surface finishing to achieve final dimensions, tolerance, and surface quality.
07
Inspection & Quality Control
Each component undergoes strict inspection for dimensional accuracy, mechanical properties, and surface integrity to ensure compliance with specifications.
08
Packaging & Delivery
Finished components are carefully packed and dispatched, ensuring safe delivery to clients across India and global markets.
Metal Casting
Frequently Asked Questions